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Lean Manufacturing

LeanMAX is a series of tools that provide efficient methods to accomplish the following 1) Consolidated Planning and Picking 2) Kanban purchased component replenishment 3) Back Flush by Operation

LeanMax: Consolidated Planning/Picking

This feature allows for grouping of work orders by a variety of categories such as customer, product line, project etc. Grouping can be defined using a mix of parameters including commodity code, planner and buyer codes. A schedule can reviewed and modified in place before committing it to do what if shortage analysis. Orders can be approved and or released easily from a grid.  Order picking and issuing can be done in waves.

Kanban:

Using pre-printed kanban labels parts can be re-ordered by simply scanning a bar code.  Parts are verified and supply is checked and if accepted a new PO line is generated and an email with attached PO can be sent immediately or as part of a daily batch to the supplier.
 

Backflush by Operation:

The feature includes a method for easily matching the components to be issued to a specific operation using the PickPro interface.
With a few scans the operation can be posted and related component issues can be processed.

LeanMAX is intalled on a Windows desktop and can be installed on as many as needed.
 

* This solution requires a first year enhancement plan for upgrades and support.
 

1) .Net Framework 4
2) Crystal Runtime for DotNet

LeanMAX - MAX 5.5.8 & Higher
  • Posted 6/11/2021 - v21.4.28.1
    • Added a new option to include planned requirements
LeanMAX - MAX 5.5
  • Updated 1/21/2021 - v21.1.21
    • Corrected a problem with assigning the correct reference when creating purchase orders
  • Updated 7/31/2018 - v18.7.31
    • Corrected a problem with printing crystal reports when a range of orders has not been selected.
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